An important first step is to locate the serial number, which will be near the model number. To
differentiate, the model number will start with a 9 and be eight digits long. The serial number will be the
other
number. The serial number can also help you identify if you engine has a left-hand rotation or a right. An
engine
with a left-hand rotation the fifth digit will be three. If the fifth digit is seven, then it is a right-hand
rotation engine. Look for the serial number on the right front cover of the block, on the rocker cover rail on,
viewed from the flywheel. This is an important step when buying certain Detroit Diesel 12V149 parts. Attach a chain hoist to the brackets. Lift the cylinder blocks into a vertical positions and rest the end of the
rear cylinder block on a clean flat surface. Remove the fifteen bolts securing the cylinder blocks together.
Remove
four 5/16 in. – 18 x .63 in. bolts and lock washers from the two center upper cylinder block drain
screens,
which are located in the cylinder head area between both blocks. Remove both drain screens. Lift the front
cylinder
block off the rear cylinder block and remove the seal strip and seal rings from the rear block. The series 149 crankshaft is steel forged and heat treated to be strong. The 12V149 and 16V149 crankshafts are
bolted together. After 1988, unidirectional crankshafts incorporate a change to the bolt holes used to attach
either
the flywheel or vibration damper hub. Former crankshafts used 5/8 in -18 bolts on a 127 mm (5 in) diameter bolt
circle for attaching flywheels and front crankshaft damper hubs. Current crankshafts use ¾ in – 16
bolts on a 4.75 inch diameter bolt circle. As a result, former flywheels, generator couplings and vibration
damper
hubs cannot be used with the current crankshafts. Rotation is determined from the front of the engine. An arrow
on
the rear crankshaft butt also indicates the direction of rotation. (1) Assemble the crankshaft timing gears and front timing gear damper. The end play should be 0.102-0.356 (.004-.014 in) with new parts or a maximum of
0.457 mm (0.018 in) with used parts. Insufficient end play can be the result of a misaligned rear main bearing
or a burr or dirt on the inner face of one or more of the thrust washers. Crankshafts end should be checked
again
after the installation of the power take-off assembly, transmission, marine gear or generator. If you need a rebuild kit or other parts, remember that Diesel Pro has you covered. The Detroit 149 series have
this arrangement for the piston rings, going from the top to the bottom: Top (fire) ring / Compression rings /Seal rings / Dome / Bushing / Piston Pin / Retainer / Skirt When to Replace or Repair Detroit 149 Series Piston Components Use this guide to determine if you need to make any repairs. Many of these can be
repaired with a piston kit, or a repair kit, available here at dieselpro.com. The turbocharger is one of the most important of the Detroit 12V149 parts. Prior to disassembly, mark related
positions of the compressor housing, center housing and turbine housing with a punch or scribe, to make sure
they
are reassembled in the same position. (1) Loosen the vee band coupling securing the compressor housing to
the backplate assembly. Be careful when removing the compressor housing and turbine housing to prevent damage to
the compressor and turbine wheels. Inspect the oil feed lines for dents or crimping.12v149 Detroit Diesel Parts
Parts for Detroit Diesel 12V149
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Select TypeParts for Detroit Diesel 12V149
If you are looking for Detroit Diesel 12V149 parts, we have them in stock and ready to ship. We process all orders
fast, in one business day. That means your parts will get to you faster than other stores. Our ordering process is
quicker too, because it is simply better. We offer one of the largest collections of images online, making it easier
to get the right item the first time. We also guarantee your satisfaction, so you can shop with confidence. Try us
once and you will see what many others already know; that Diesel Pro is the best source for Detroit Diesel parts.
How to Disassemble a 12V149 Engine
Detroit Diesel 12V149 Crankshaft
Installing Crankshaft Thrust Washers Detroit 12V149
(2) Turn the engine upside down on the
overhaul stand.
(3) Install the upper grooved main bearing shells in the block. If the old bearing shells
are to
be used again, install them in the same locations from which they were removed. The two wide bearing are
installed
at the ends of the cylinder block.
(4) Apply clean engine oil 360 degrees around all the crankshaft bearing
journals and install the crankshaft in place so the timing marks on the crankshaft timing gear and the idler
gear match.
(5) Install the upper halves of the crankshaft thrust washers on each side of the rear main bearing support
and the
doweled lower halves on each side of the rear main bearing cap. The grooved side of the thrust washers must face
toward the crankshaft thrust surfaces. If the crankshaft thrust surfaces were reground, it may be necessary to
install oversize thrust washers on one or both sides of the rear main journal.
(6) Install the lower main
bearing shells – no oil grooves – in the bearing caps. If the old bearing shells are to be used
again,
install the in the same bearing caps from which they were removed.
(7) Install the bearing caps and lower
bearing
shells. Main bearing caps must fit tightly. If the bearings have been installed properly, the crankshaft will
turn
freely with all of the man bearing cap bolts drawn to the specified torque.
(8) Check the crankshaft end
play by
mounting a dial indicator to the end of the crankshaft and moving the crankshaft toward the gage with a small
(less than 12
inches) pry bar. Keep a constant pressure on the pry bar and set the dial indicator to zero. Then, remove and
insert the pry bar on the other side of the bearing cap. Force the crankshaft in the opposite direction and note
the
amount of end play on the dial.Detroit 12V149 Piston Rings
Two Piece
Oil Ring – Upper
Two
Piece Oil Ring – Lower
(1) Check the dome, to see if
it is cracked or scored. If it is, then replace the dome.
(2) Are the bores on the dome burred? If yes,
repair
the dome.
(3) Is the skirt cracked or scored? If yes, replace the dome.
(4) Is the skirt diameter in
limit?
If it isn’t, then replace the skirt.
(5) Is the pin cracked or scored? If it is, replace the pin.
(6)
If the bushing flaking or scored? If it is, replace the bushing.
(7) Is the cylinder liner out of round? If
yes, replace the liner.
(8) Are the block bores out of round? If they are, repair the block.Disassemble the Turbocharger Detroit 12V149
(2) Depending on type of turbocharger, either: (a) bend down the ends of
the
lockplates and remove the eight bolts securing the four lockplates and turbine housing clamps to the center
housing and turbine. (b) Loosen the vee band coupling securing the turbine housing to the center housing.
(3)
Remove
the turbine housing. Tap only with a soft hammer force if needed.
(4) Position the turbine wheel of the
center
housing assembly in a suitable holding fixture, to reduce movement.
(5) Remove the wheel nut from the shaft.
(6)
Press the compressor wheel from the wheel shaft assembly.
(7) Withdraw the wheel shaft assembly from the
center
housing. The
wheel shroud that is not retained will fall free when the wheel shaft is removed.
(8) On some turbos,
remove and
discard the turbine piston ring from the wheel shaft.
(9) Bend down the lock tabs and remove the four bolts
and
lockplates securing the backplate assembly to the center housing and remove the backplate assembly.
(10)
Lightly tap
the backplate to to remove it from the center housing recess.
(11) Remove and discard the seal ring from the
center
housing groove.
(12) Remove the thrust spacer and piston rings from the backplate assembly. Discard the
piston
rings.
(13) Remove the three screws holding the thrust collar and thrust bearing to the center housing.
Remove the
thrust collar, inboard thrust washer, bearing, bearing washer, and snap ring from the center housing. Discard
the
thrust washer, bearing, washer and snap ring.
(14) Remove the snap ring, bearing, bearing washers and snap
ring from
the opposite end of the center housing. Discard the snap rings, bearing and washers.
Check the bolts that they do not have nicked, crossed, or
stripped threads.
Inspect the turbine wheel for rubbing or wear.
Inspect the shaft for scoring, scratches or bearing
seizure.
Inspect the compressor wheel for rubbing or damage caused by foreign material. Make sure it is
free of
foreign material.
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