Setting Injector Timing Height Using The OBC Method On A Cummins KTA19 Video

March 24, 2025


Setting Injector Timing Height Using the OBC Method on a Cummins KTA19 | DIESELPRO.COM


In this video, Dion from Imperial Diesel Service, LLC—a trusted Diesel Pro Power customer—demonstrates how to set injector timing height on a Cummins KTA19 engine using the OBC (Outer Base Circle) method. This procedure is a critical part of any top-end service or full engine overhaul, especially on high-performance engines operating in marine or industrial environments.


The Cummins KTA19 is a turbocharged, aftercooled 19-liter engine used across marine, power generation, and heavy-duty industrial sectors. Precise injector timing is essential for proper fuel delivery, efficient combustion, and long-term engine reliability. In this video, Dion shows how to set injector timing using the Outer Base Circle method, which involves measuring the injector plunger height when the cam lobe is at its lowest point.


This technique ensures that injectors are neither over-fueling nor under-fueling the cylinders, which could otherwise lead to rough operation, high exhaust temps, or incomplete combustion.


⚠️ Important Disclaimer: This video is for demonstration purposes only and does not include full safety instructions, torque specs, or injector calibration details. Always consult the official Cummins service manual when setting injector timing or performing any injector adjustments.


What You’ll See in This Video:


  • Overview of the Cummins KTA19 injector assembly

  • Tools used for measuring the injector plunger height

  • Step-by-step view of the OBC method in action

  • Real-world footage aboard a vessel during injector tuning

  • Best practices from a professional marine diesel technician


This is an ideal reference for Cummins technicians, marine engineers, or shop mechanics looking to brush up on or verify their timing procedure for the KTA19 platform.


Need Injectors for Your KTA19?


Diesel Pro Power carries OEM-quality injectors for all Cummins KTA19 configurations, along with seal kits, fuel system components, and more.

https://dieselpro.com/cummins-kta-19-


Injector Kit For Cummins KTA19
Injector Kit For Cummins KTA19

 


Looking for a Mechanic in Florida?


Contact Dion at Imperial Diesel Service, LLC
(224)-489-8895


Why You Should Buy Cummins KTA19 Injectors and Injector Components From Diesel Pro Power


A Supplier Trusted by Professionals Worldwide


When servicing a Cummins KTA19, choosing the right supplier for injectors and injector components is just as important as choosing the components themselves. That’s why operators around the globe rely on Diesel Pro Power, a company trusted by more than 40,000 customers. Their reputation has been earned through years of consistent, dependable service to marine operators, fleets, industrial facilities, and heavy-equipment owners who cannot afford downtime or uncertainty.


A Reputation Backed by a 4.9-Star Google Rating


Diesel Pro Power’s 4.9-star Google rating speaks for itself. It reflects thousands of successful transactions where customers experienced fast delivery, accurate orders, and responsive support. When dealing with critical systems like fuel injection, operators value suppliers who deliver professionalism and precision every time—and Diesel Pro Power consistently meets that standard.


Fast, Global Shipping Keeps Your Operation Moving


Whether your KTA19 powers a commercial vessel, a mining machine, or a generator in a remote region, Diesel Pro Power provides fast shipping to more than 180 countries, ensuring you get what you need without delays. Their streamlined logistics minimize downtime and keep vital equipment in service.


Confidence Through Clarity and Expertise


Diesel Pro Power offers clean, transparent online ordering, knowledgeable customer support, and a commitment to accuracy. Their team understands the urgency behind injector replacement and helps operators get the right components quickly and confidently.

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