Caterpillar 3208 Turbo Engine Overhaul Kits & Components

The Caterpillar 3208 Turbo engine is one of the most recognized medium-duty V8 diesel engines, used extensively in both marine and industrial applications. Renowned for its durability and power, it is a workhorse found in commercial vessels, generators, agricultural machinery, and construction equipment.

Diesel Pro Power is a trusted supplier of aftermarket parts for Caterpillar marine and industrial engines, serving over 40,000 satisfied customers worldwide. We specialize in providing complete engine overhaul kits and supporting components for the Caterpillar 3208 Turbo, with guaranteed compatibility and fast global shipping.

Below is our full catalog of rebuild kits, gasket sets, and essential components for the Caterpillar 3208 Turbo engine.

Standard Overhaul Kit – Caterpillar 3208 Turbo

The standard overhaul kit is the right solution for Caterpillar 3208 Turbo engines where cylinder bores remain within original factory tolerance and machining is not required. This kit is designed to refresh and restore an engine that still has structurally sound cylinder walls but has accumulated hours of operation that have worn internal components.

It includes standard-size pistons, piston rings, main bearings, rod bearings, camshaft bearings, and a complete gasket set. By replacing these core components, the engine regains its ability to maintain proper compression, oil pressure, and combustion efficiency. This helps restore lost horsepower, improve fuel economy, and reduce smoke or oil consumption.

For many operators, especially in marine and industrial applications where downtime is costly, the standard rebuild kit offers a cost-effective way to extend engine life. It’s ideal when the engine block does not show deep scoring or wear and can be reused without re-boring. When installed correctly, this kit can return a Caterpillar 3208 Turbo to near-new performance and provide years of reliable service in fishing vessels, power generators, or heavy machinery.

Oversize .020 Overhaul Kit – Caterpillar 3208 Turbo

The .020 oversize overhaul kit is designed for Caterpillar 3208 Turbo engines that require light machining of the cylinder block due to wear, scoring, or slight distortion. Over thousands of operating hours, cylinder walls often develop taper or out-of-round wear that reduces efficiency and leads to increased blow-by.

By machining the block to accept pistons 0.020 inches larger than standard, this kit ensures that the rebuilt engine maintains tight tolerances and proper compression ratios. Along with the oversize pistons, the kit includes new piston rings, bearings, and a complete gasket set—ensuring every critical internal sealing surface is renewed.

This rebuild kit is particularly popular for vessels and industrial machines that operate under continuous load, such as trawlers, cranes, and compressors, where dependable compression is essential. With this kit, Caterpillar 3208 Turbo owners gain the confidence of knowing their engine will perform reliably even after moderate wear has been corrected.

Oversize .040 Overhaul Kit – Caterpillar 3208 Turbo

For Caterpillar 3208 Turbo engines that have experienced heavy use, high hours, or more severe wear, the .040 oversize overhaul kit provides the solution. Over time, cylinders may suffer from deeper scoring, pitting, or wear that requires a larger bore size to restore a smooth and true cylinder surface.

This kit features pistons that are 0.040 inches larger in diameter, allowing the block to be bored out and refinished for a precise fit. The oversize pistons, combined with new rings, bearings, and gaskets, bring the engine back to optimal performance. By renewing compression and sealing, it eliminates excessive oil consumption, restores horsepower, and ensures fuel is burned efficiently.

Engines rebuilt with the .040 kit are especially well suited for demanding marine and industrial environments—where engines are often subjected to long duty cycles and heavy loads. This overhaul option provides a second life for Caterpillar 3208 Turbo engines that might otherwise be considered beyond repair, making it a reliable and cost-effective alternative to engine replacement.

Cylinder Head Gasket Set – For Caterpillar 3208 Engines With One-Piece Exhaust Manifold

This set is designed for engines with a one-piece exhaust manifold. It seals both cylinder heads, preventing leaks and maintaining combustion integrity. Essential for long-term reliability in both marine and industrial operations.

Overhaul Gasket Set – For Caterpillar 3208 Turbo Engines With One-Piece Exhaust Manifold

A full gasket and seal package designed for complete rebuilds of Caterpillar 3208 Turbo engines with a one-piece exhaust manifold. Provides leak-free operation under the heavy workloads of marine propulsion and industrial power units.

Cylinder Head Gasket Set – For Caterpillar 3208 Turbo Engines With Two-Piece Exhaust Manifold

For engines with two-piece exhaust manifolds, this gasket set covers both cylinder heads, ensuring secure sealing of combustion chambers and fluid passages.

Overhaul Gasket Set – For Caterpillar 3208 Turbo Engines With Two-Piece Exhaust Manifold

This complete overhaul gasket package is tailored for engines equipped with a two-piece exhaust manifold. It ensures lasting durability and reliability during a full engine rebuild.

Oil Pan Gasket – Caterpillar 3208 Turbo

For Caterpillar 3208 Turbo Engines – Oil Pan Gasket

A replacement oil pan gasket that prevents leaks and ensures proper oil circulation. Suitable for both naturally aspirated and turbocharged versions of the Caterpillar 3208 engine.

Fuel Filter – For Caterpillar 3208 Turbo Engines

An advanced-efficiency fuel filter engineered to protect injectors by removing contaminants from diesel fuel. This filter supports clean combustion and long injector life in marine and industrial applications.

Oil Filter Removal Wrench – Caterpillar 3208 Turbo

For Caterpillar 3208 Turbo Engines – Oil Filter Removal Wrench

A heavy-duty tool for safely removing and installing oil filters on Caterpillar 3208 Turbo engines. Essential for rebuilds and ongoing maintenance in both marine and industrial settings.

Why Choose Diesel Pro Power for Caterpillar 3208 Turbo Overhaul Kits?

• Trusted supplier of aftermarket parts for Caterpillar marine and industrial engines.

• Over 40,000 satisfied customers worldwide.

• Fast global shipping to minimize downtime.

• Guaranteed compatibility with Caterpillar 3208 Turbo engines.

• Expert support from a team specializing in Caterpillar engine solutions.