Engine Overhaul Kit

Caterpillar 3516 Engine Overhaul Kit Catalog

The Caterpillar 3516 engine is one of the most powerful V16 diesel platforms in Caterpillar’s 3500 series, widely used in marine propulsion, offshore drilling, power generation, mining, and heavy industrial applications. To keep these massive engines operating at peak efficiency, complete overhaul kits and gasket sets are essential. This catalog provides a comprehensive guide to the Caterpillar 3516 overhaul kits available through Diesel Pro Power, highlighting coverage by arrangement number and serial number prefix, ensuring exact compatibility for your rebuild.

With more than 40,000 satisfied customers worldwide, Diesel Pro Power is the trusted source for Caterpillar overhaul solutions.

Complete Rebuild Kits for Caterpillar 3516 Engines

Rebuild Kit for 3516 with Arrangement Numbers 3764847, 3744848, 1295494, 4P0716, 5R9850, 5R9851

This overhaul kit is designed for Caterpillar 3516 engines configured under the arrangement numbers listed above. These arrangements are typically found in marine propulsion and offshore service applications where reliability is critical.

The kit includes:

• Pistons and liners engineered for heavy-duty cycles

• Main and connecting rod bearings

• Piston rings matched to OEM standards

• Full gasket coverage for top and bottom end sealing

• Additional consumables required for a complete rebuild

By focusing specifically on these arrangement numbers, operators can be confident in proper fitment, performance, and longevity after a full overhaul.

Rebuild Kit for 3516 and 3516B Engines with Arrangement Numbers 3570856, 3764846, 1339938, 1655725, 1743188, 1743189, 1744953, 1339935, 1736954, 1008312, 1008321, 1214734, 1743184, 1743185, 1743186, 1743187, 1008318, 1731806, 1736955, 2195987, 2106638, 2322518–2322529, and 2342796

This is one of the most versatile rebuild kits in the Caterpillar 3516 catalog, covering a wide range of arrangement numbers across both 3516 and 3516B models. Although primarily designed for the 3516, it ensures complete compatibility with multiple factory configurations.

Applications often include:

• Power generation units for mining operations

• Industrial pumping stations

• Offshore drilling power modules

• Large commercial marine engines

Because arrangement numbers vary widely, this kit has been engineered for broad coverage, ensuring operators avoid costly misfits during overhaul.

Rebuild Kit for 3516 with Arrangement Number 2W8864

This rebuild kit is tailored to Caterpillar 3516 engines with arrangement number 2W8864, a configuration frequently found in industrial power generation units.

It provides:

• A full piston and liner set to restore compression

• Rod and main bearings

• Full gasket coverage

• Seals and hardware required for a complete in-frame rebuild

By targeting this arrangement specifically, operators can ensure an exact match for their 3516 engine configuration.

Caterpillar 3516 Overhaul Gasket Sets

In addition to complete rebuild kits, Diesel Pro Power supplies genuine overhaul gasket sets for the Caterpillar 3516. These sets are vital for resealing engine components after rebuild, ensuring long-term oil, coolant, and combustion sealing integrity.

Gasket Set for Serial Prefixes 2FW, 3SS, 3SX, 8CN, 8KN, 9AN

This overhaul gasket set is designed for Caterpillar 3516 engines identified by these serial prefixes. It ensures complete coverage of:

• Cylinder head gaskets

• Rocker cover gaskets

• Oil pan gaskets

• Water pump seals

• Turbocharger mounting gaskets

The set is specifically engineered for continuous-duty applications where engine downtime is costly.

Gasket Set for Serial Prefix 4MJ00150–99999

For Caterpillar 3516 engines falling within the 4MJ serial prefix range, this gasket set provides all necessary sealing components for top and bottom end overhauls.

It covers:

• Cylinder head sealing for all 16 heads

• Manifold gaskets

• Oil sealing surfaces

• Timing cover seals

This set ensures precision fitment and OEM sealing standards.

Gasket Set for Serial Prefixes 29Z & 72Z

This gasket set covers Caterpillar 3516 engines built under 29Z and 72Z serial prefixes, common in marine and offshore installations.

Coverage includes:

• Multi-layer cylinder head gaskets

• Turbocharger seals

• Exhaust manifold gaskets

• Intake and fuel system gaskets

By matching the serial prefix, operators avoid issues with gasket compatibility and ensure long-term performance.

Why Choose Diesel Pro Power for Caterpillar 3516 Overhaul Kits

When investing in a Caterpillar 3516 rebuild, the supplier you choose makes all the difference. Downtime for a V16 engine of this size can cost thousands per day, making reliability, accuracy, and speed of delivery critical. Diesel Pro Power has built a reputation as the go-to source for overhaul kits by combining global reach with specialized expertise in Caterpillar engines.

Global Shipping and Fast Delivery
Orders ship within 24 hours to over 180 countries, ensuring operators in remote mining camps, offshore rigs, and international shipping fleets can receive parts without delay. Whether you need a complete overhaul kit or a gasket set, expedited service reduces costly downtime and keeps your equipment operational.

Proven Customer Base
With more than 40,000 satisfied customers worldwide, Diesel Pro Power has earned the trust of marine engineers, power plant operators, and industrial maintenance teams. This extensive customer base is a reflection of consistent service, accurate part matching, and long-term reliability of every kit supplied.

Comprehensive Coverage in One Catalog
From pistons and liners to bearings, gaskets, and seals, everything required for a Caterpillar 3516 overhaul is available in one place. Operators no longer need to source parts from multiple suppliers or risk mismatched components—the Diesel Pro Power catalog consolidates all essential items into fully compatible kits.

Expert Guidance and Technical Support
Choosing the correct kit for a Caterpillar 3516 requires precision, since arrangement numbers and serial prefixes vary widely across configurations. Diesel Pro Power’s team provides expert guidance to ensure the kit selected matches your exact engine specification. This reduces costly mistakes and guarantees long-term performance after installation.

Marine & Industrial Specialization
Unlike general suppliers who cater to automotive markets, Diesel Pro Power is dedicated to heavy-duty marine and industrial applications. The Caterpillar 3516 is most commonly found in continuous-duty environments, and Diesel Pro Power’s expertise aligns directly with these needs. That focus translates into better product knowledge, higher availability of specialized kits, and tailored support for operators who depend on uninterrupted performance.

Long-Term Reliability and Customer Confidence
Every kit is engineered to meet or exceed OEM specs giving operators peace of mind that their rebuilt Caterpillar 3516 will perform as expected for years to come. The combination of global shipping, expert support, and specialized coverage ensures that Diesel Pro Power remains the first choice for overhaul kits across the world.