Detroit Diesel 16V92 Turbo – Complete Engine Overhaul Kit Catalog

The Detroit Diesel 16V92 Turbocharged engine is one of the most powerful members of the Series 92 family. Built for continuous heavy-duty service in marine, industrial, and defense applications, the 16V92 is a V16, two-stroke, turbocharged diesel engine that delivers outstanding horsepower and torque. Known for its durability and high power-to-weight ratio, this engine is a cornerstone in marine propulsion, power generation, and heavy equipment operations.

When it comes time for maintenance or a complete rebuild, choosing the right overhaul kits and components is essential. This catalog provides everything you need to keep your 16V92 turbo engine running at peak performance. From full inframe rebuild kits to gaskets, seals, bearings, filters, and essential tools, Diesel Pro Power offers a complete one-stop solution for 16V92 support.

Detroit Diesel 16V92 Turbo Engine Overview

The 16V92 derives its name from its configuration:

• 16 cylinders arranged in a V-block formation.

• 92 cubic inches per cylinder displacement.

• Two-stroke cycle design for higher power density.

• Turbocharged with aftercooling options for greater efficiency.

Key specifications include:

• Displacement: 24.1 liters (1,492 cubic inches).

• Horsepower: Ranging from 800 HP to well over 1,400 HP depending on configuration and duty cycle.

• Applications: Tugboats, offshore vessels, naval craft, mining equipment, locomotives, and standby power generation.

Detroit Diesel 16V92 Turbo Overhaul Kits

Complete Engine Rebuild Kits

Detroit Diesel Rebuild Kit for 16V92 Engine

• Designed specifically for natural and turbocharged 16V92 engines.

• Includes cylinder liners, pistons, piston rings, main bearings, rod bearings, gaskets, and other essential components for a full inframe overhaul.

• Provides the most cost-effective way to extend the life of your 16V92 without replacing the entire power unit.

Why choose an inframe kit?
An inframe kit allows operators to rebuild the engine while it remains installed in the vessel or equipment, saving time and reducing labor costs. With complete coverage for wear-prone components, these kits restore factory-level performance.

Cylinder Liners & Inserts

Liner Inserts – Standard and Oversize

• Detroit Diesel Liner Insert Standard – Ensures proper seating of the cylinder liner into the block with a precise thickness of 0.1200 to 0.1205.

• Detroit Diesel Liner Insert Oversize – Provides additional thickness (0.1212 to 0.1217) when the block has experienced wear or machining, guaranteeing a secure liner fit.

The cylinder liner system is critical in Series 92 engines, as it allows quick replacement of worn liners without machining the engine block, making overhauls more efficient.

Cylinder Liner Puller Tool

• Detroit Diesel Cylinder Liner Puller – Specialized tool designed for extracting liners safely and efficiently.

• Essential for avoiding damage to the block during overhaul.

• Compatible with Series 92 as well as Series 53 and Series 71 engines.

Piston Rings & Components

Piston Ring Sets

• Detroit Diesel Ring Set for Series 92 – Precision-engineered piston rings designed to maintain cylinder compression and prevent blow-by.

• Each piston requires one set.

• Manufactured to OEM tolerances for optimal sealing and oil control.

Piston Ring Assembly Tool

• Piston Ring Assembly Tool – Ensures correct installation of rings without breakage or distortion.

• Compatible with Detroit Diesel and Cummins applications.

Engine Bearings & Caps

Main Bearing Cap

• Detroit Diesel Main Bearing Cap for 92 Series – High-strength replacement bearing cap designed to hold the crankshaft securely in place.

• Manufactured from premium-grade materials to handle extreme loads.

Crankshaft Seals & Sleeves

The crankshaft sealing system prevents oil leakage and contamination while withstanding the high rotational speeds of the 16V92.

Front & Rear Crankshaft Seals

• Single Lip Standard & Oversize Options – Designed for front applications on 16V71, 12V92, and 16V92 engines, and rear applications on smaller V-series engines.

• Double Lip Seals – Provide enhanced sealing in high-demand applications.

• Universal Rotation Seals – Suitable for both right- and left-hand rotation engines, ensuring flexibility for marine installations.

Oversize Sleeves

• Detroit Diesel Sleeve Crankshaft Seal (Oversized) – Reinforces worn housings, allowing proper sealing even after years of operation.

Filtration & Oil System Components

Oil Filters

• Spin-On Oil Filters – Quick-change design for convenience.

• Cartridge-Type Filters – Classic design used on older models, ensuring compatibility across multiple Detroit Diesel platforms.

Oil Filter Removal Wrench

• Adjustable tool designed to fit a range of filter sizes, ensuring easy removal in tight spaces.

Cooling System Components

Thermostats

• 170-Degree Thermostat – Commonly used in V71 and V92 series engines.

• 180-Degree Thermostat – Alternative temperature option for Series 60 engines but often applied in crossover use.

Thermostat Seals

• Prevent leaks and ensure accurate coolant regulation.

Radiator Cleaner

• Specifically formulated for heavy-duty diesel cooling systems, maintaining efficiency by removing deposits.

Electrical & Heating Components

Temperature Switch

• Activates warning systems when coolant reaches 205°F.

• Designed for Detroit Diesel, Cummins, and Caterpillar engines.

Block Heater

• Detroit Diesel Block Heater (V71, V92 engines) – 120V, 1500W design ensures reliable cold-weather starting.

• Essential for marine and northern climate operations.

Engine Paint & Primer

Maintaining not just performance but also visual condition of the engine is important in professional marine and industrial environments.

• Primer for Diesel Engines – Provides a durable base for paint adhesion.

• Detroit Green Engine Paint – Iconic finish that protects against corrosion and restores the original factory look.

Gaskets & Sealing Components

• Inspection Block Cover Gaskets – For Series V71 and V92 engines, ensuring a leak-proof seal during inspections and maintenance.

• Designed for high-pressure environments typical of two-stroke Detroit Diesels.

Gauges & Instrumentation

• Mechanical Gauges – Rugged and reliable, available with or without alarms.

• Electrical Gauges (12V and 24V) – Suitable for modern monitoring systems, ensuring accurate readouts for temperature, oil pressure, and other vital stats.

Essential Tools & Tune-Up Kits

• Detroit Diesel Tune-Up Kit (Series 53, 71, 92) – Complete toolset for valve adjustments, injector timing, and maintenance tasks.

• Designed for professional technicians who need OEM-level accuracy in engine servicing.

Why Choose Diesel Pro Power for 16V92 Turbo Parts?

• Global Reach: We ship within 24 hours to over 180 countries.

• Proven Trust: Over 40,000 satisfied customers worldwide.

• Complete Coverage: From overhaul kits to gauges, everything you need is in one place.

• Expert Guidance: Our team ensures you get the right kit or part the first time.

• Marine & Industrial Focus: Unlike general suppliers, Diesel Pro specializes in engines for continuous-duty heavy applications.