Engine Overhaul Kit

Detroit Diesel 16V92 Non-Turbo Engine Overhaul Kit Catalog

The Detroit Diesel 16V92 natural (non-turbocharged) engine is part of the legendary Series 92 family, a two-stroke V-block powerhouse designed to deliver durability, torque, and reliability across a wide range of heavy-duty industrial and marine applications. The non-turbo version of the 16V92 is often found in continuous-duty vessels, large stationary power units, and legacy equipment where simplicity and reliability are valued over the added complexity of turbocharging.

Diesel Pro Power provides a complete selection of genuine and aftermarket parts specifically for the Detroit Diesel 16V92 non-turbo engine, ensuring that owners and operators have access to everything needed for proper overhaul, maintenance, and ongoing operation. With more than 40,000 satisfied customers worldwide, Diesel Pro Power stands as a trusted partner for fleets, marine operators, industrial users, and power generation facilities who rely on the 16V92.

Below you’ll find our comprehensive catalog of overhaul kits, gaskets, seals, bearings, filters, and supporting service tools tailored to the 16V92 non-turbo configuration. Each item is explained in detail to help you make the right selection for your rebuild or repair project.

Complete Overhaul Kits for Detroit Diesel 16V92 Non-Turbo

Detroit Diesel Rebuild Kit for 16V92 Engine

This is the centerpiece of any 16V92 non-turbo rebuild project. The overhaul kit includes the essential components needed to restore compression, sealing, and lubrication across all 16 cylinders.

• Designed for natural (non-turbo) versions of the 16V92

• Provides pistons, liners, rings, bearings, and gaskets for a full in-frame or major overhaul

• Ensures restored performance and fuel efficiency

• Ships quickly to minimize downtime

By starting with this kit, operators can confidently perform a rebuild that extends the service life of their engine and reduces the risk of unplanned failures.

Cylinder Liners and Inserts for Series 92

Cylinder liners form the foundation of the 16V92’s combustion chamber. Over time, wear, scoring, and cavitation can compromise performance. Diesel Pro Power offers standard and oversize inserts to match your rebuild requirements.

Liner Insert – Standard

• Fits Series 92 engines including the 16V92 non-turbo

• Thickness range: 0.1200 to 0.1205

• Restores proper liner fit and sealing

Liner Insert – Oversize

• Thickness range: 0.1212 to 0.1217

• Designed for blocks requiring machining or oversized fit

• Provides secure liner seating and prevents blow-by

Using the correct liner insert is critical to ensure the new cylinder liners remain firmly seated, allowing the engine to maintain compression and efficiency.

Essential Tools for 16V92 Engine Service

Cylinder Liner Puller – Series 92

A heavy-duty liner puller specifically designed for Detroit Diesel Series 92 engines. Removing cylinder liners without the correct tool can cause damage to the block or liners themselves. This puller ensures safe, efficient removal.

Tune-Up Kit – Series 53, 71, 92

The tune-up kit contains essential adjustment and calibration tools needed to properly set valve lash, rack settings, and injector timing. A critical addition for any service shop maintaining Detroit Diesel two-stroke engines.

Piston Rings and Related Components

Ring Set for Series 92 Engines

• One set required per piston

• Restores compression by sealing combustion gases

• Designed for the unique two-stroke Detroit Diesel system

Replacing rings during overhaul ensures minimized oil consumption, reduced blow-by, and restored engine efficiency.

Gaskets and Seals

Proper sealing is essential for keeping oil, coolant, and combustion gases contained. Detroit Diesel’s 16V92 non-turbo engines rely on a variety of precision gaskets and seals.

Inspection Block Cover Gasket

• Fits both V71 and V92 engines

• Seals inspection plates to prevent leaks

Main Bearing Cap

• Brand-new replacement cap

• Maintains proper crankshaft alignment

Crankshaft Seals

We stock a wide range of crankshaft seals in standard and oversize options, designed to fit the front and rear of 16V92 engines depending on rotation type.

• Single Lip Standard Seal – For front (16V71/12V92/16V92) or rear on smaller engines

• Single Lip Oversize Seal – Oversized option for machined journals

• Rear Seal, Single Lip Standard – Universal rotation

• Rear Seal, Double Lip Standard – Additional protection against oil leaks

• Rear Seal, Double Lip Oversize – Universal rotation, oversized fit

• Rear Right-Hand Oversize – For new-style right-hand engines

• Rear Left-Hand Oversize – For new-style left-hand engines

• Sleeve for Oversize Seal – Provides proper mating surface for seals

By selecting the correct seal and sleeve combination, rebuilders can eliminate leaks, maintain crankcase pressure, and extend crankshaft life.

Filters and Lubrication Support

Clean oil is essential for the longevity of a 16V92. Diesel Pro Power offers both spin-on and cartridge filters, along with removal tools.

• Spin-On Oil Filter PF911 – Quick installation, modern design

• Oil Filter Removal Wrench – Adjustable to fit Detroit Diesel, Cummins, and Caterpillar filters

• Cartridge Oil Filter PF132 – Premium cartridge option

Cooling System Components

Maintaining proper operating temperature is vital for a two-stroke engine like the 16V92.

Thermostats

• 170° Thermostat – Standard operating range for V71 and V92 engines

• 180° Thermostat – Alternate temperature option

• Thermostat Seal – Prevents leaks at the housing

Radiator Cleaner

• Specialized formula for diesel cooling systems

• Available for ground shipping in USA and Canada only

Electrical and Heating Accessories

Temperature Switch

• Closes at 205°F

• 1/2” NPT thread size

• Fits Detroit Diesel, Cummins, and Caterpillar engines

Block Heater for V71 & V92

• 120V, 1500W

• Ensures reliable cold-weather starting

Service Tools for Pistons and Rings

Piston Ring Assembly Tool

• Simplifies ring installation without breakage

• Works with Detroit Diesel and Cummins piston designs

Paints, Primers, and Finishing Supplies

Detroit Diesel green paint and specialized primer allow you to restore the professional finish of your 16V92 engine after overhaul.

• Primer – Protects bare metal, ships within USA and Canada only

• Detroit Green Paint – Matches OEM finish

Gauges for Monitoring Engine Health

Operators of 16V92 engines rely on accurate monitoring of oil pressure, coolant temperature, and other parameters. Diesel Pro Power provides:

• Standard mechanical gauges

• Mechanical gauges with alarms

• 12V electrical gauges

• 24V electrical gauges

Why Choose Diesel Pro Power for Detroit Diesel 16V92 Non-Turbo Parts

• Global Reach: Orders ship within 24 hours to over 180 countries

• Proven Reliability: Trusted by more than 40,000 customers worldwide

• Comprehensive Coverage: From overhaul kits to gauges, everything you need in one place

• Marine & Industrial Focus: We specialize in heavy-duty two-stroke engines for demanding applications

• Expert Support: Our team helps you match parts to your engine configuration for a hassle-free rebuild