The Detroit Diesel Series 60 engine is a staple in many heavy-duty applications, known for its durability and performance. However, with the original Detroit Diesel Service Manuals now out of print, this comprehensive guide serves as the definitive resource for maintaining, repairing, and optimizing your Series 60 engine. Whether you’re a professional mechanic or a DIY enthusiast, this guide has been designed to replace the out-of-print manuals, providing detailed, accurate, and accessible information to keep your engine running at its best.

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General Information Part 1

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1. Scope and Use of This Manual
2. Clearance of New Parts and Wear Limits
3. The Four-Cycle Principle for Diesel Engines
4. The Four-Cycle Principle for Natural Gas Engines
5. General Description
6. General Specifications
7. Engine Model, Serial Number, and Option Labels
8. Safety Precautions
9. Cleaning and Preparation of Components
   

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Engine Systems and Components

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1. Cylinder Block and Liner System
2. Cylinder Head and Valve Mechanisms
3. Crankshaft and Gear Train
4. Pistons and Connecting Rods
5. Camshaft and Timing
   

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Fuel System

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1. Diesel Fuel System Overview
2. Electronic Unit Injectors (DDEC I-V Systems)
3. Fuel Pump and Filter Systems
4. Natural Gas Fuel System Components
   

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Lubrication System

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1. Overview of Lubricating System
2. Oil Pump and Pressure Regulation
3. Thermatic Oil Control Valve
4. Oil Coolers (1991 and Later Models)
   

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General Information Part 2

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• Scope and Use of This Manual
• Safety Precautions
• Cleaning Guidelines
• Inspection Techniques
  

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Engine Components and Overhauls

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1. Cylinder Block and Cylinder Head Components
2. Gear Train and Engine Timing
3. Camshaft and Associated Assemblies
4. Pistons, Connecting Rods, and Bearings
   

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   Step By Step Overhaul Of Series 60 Engines (11.1, 12.7, 14L)

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Systems Maintenance

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1. Lubrication System
2. Fuel System
3. Cooling System
   

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Electronic Systems

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1. DDEC Systems
2. Sensor Calibration and Diagnostics
   

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Maintenance Schedules and Best Practices

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Appendices

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• Metric Conversion Tables
• Wear Limits and Tolerances
• Parts Lists and Torque Specifications

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General Information Part 3

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• Introduction to Volume 3
• Safety Precautions
• Tools and Equipment Overview
• Metric Conversion and Specifications
  

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Lubrication System

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1. System Overview
2. Oil Pump
3. Oil Pressure Regulation
4. Oil Filters
5. Oil Cooler
   

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Cooling System

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1. System Overview
2. Water Pumps
3. Thermostats and Coolant Temperature Management
4. Radiator and Hoses
   

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Fuel System

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1. Diesel and Natural Gas Fuel Systems
2. Fuel Injectors
3. Fuel Pumps and Filters
   

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Electrical Equipment and Sensors

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1. Overview of Electrical System
2. Engine Sensors
3. Diagnostic Equipment
   

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Air Intake and Exhaust Systems

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1. Air Intake System
2. Exhaust System
   

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Preventive Maintenance

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1. Daily and Periodic Maintenance Schedules
   • Inspections for Lubrication, Cooling, and Fuel Systems
   • Recordkeeping for Wear and Repairs
2. Troubleshooting Common Issues
   • Noise, Vibration, and Leak Diagnoses
   • Recommended Solutions and Guidelines
     

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Appendices

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• Torque Specifications for All Components
• Wear Limits and Inspection Standards
• Conversion Charts and Reference Tables
• Recommended Tools for Specialized Procedures