Cam Followers and Tappets for Cummins ISM, ISMe, and QSM11

February 26, 2025

Cam Follower Removal and Replacement


Safety and Preparation Before Cam Follower Removal


Personal Protective Equipment (PPE)


Work Area and Tool Preparation


Essential Tools for Cam Follower Removal and Replacement


Step-by-Step Cam Follower Removal and Inspection Procedures


Step 1: Engine Preparation for Cam Follower Removal


Step 2: Cam Follower Removal Procedure


Step 3: Inspecting Cam Followers and Tappets for Wear


Step-by-Step Cam Follower Replacement and Reinstallation


Step 1: Preparing New Cam Followers for Installation


Step 2: Installing the Cam Followers into the Block


Step 3: Reassembling the Valvetrain Components


Step 4: Final System Checks Before Engine Start-Up


Final Notes on Cam Follower Removal and Replacement


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Cam Followers and Tappets for Cummins ISM, ISMe, and QSM11

Rocker Lever Inspection for Cummins ISM, ISMe, and QSM11

February 26, 2025

 


Rocker Lever Removal and Inspection Procedures


 


Safety and Preparation Before Rocker Lever Removal


Personal Protective Equipment (PPE)


Work Area and Tool Preparation


Essential Tools for Rocker Lever Service


Step-by-Step Rocker Lever Removal and Inspection Procedures


Step 1: Engine Preparation Before Rocker Lever Removal


Step 2: Removing the Rocker Lever Assembly


Step 3: Rocker Lever Visual Inspection


Step 4: Checking Rocker Lever Shaft and Oil Supply


Step 5: Checking Rocker Lever Alignment and Straightness


Step-by-Step Rocker Lever Reinstallation


Step 1: Preparing the Rocker Lever Assembly for Installation


Step 2: Adjusting Valve Lash Clearance


Step 3: Reinstalling the Valve Cover and Final Checks


Final Notes on Rocker Lever Inspection for Cummins ISM, ISMe, and QSM11


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Rocker Lever Inspection for Cummins ISM, ISMe, and QSM11

Cylinder Head Maintenance for Cummins ISM, ISMe, and QSM11

February 26, 2025

Cylinder Head Removal, Installation, and Valve and Seat Service


Safety and Preparation Before Cylinder Head Service


Personal Protective Equipment (PPE)



Work Area and Tool Preparation


Essential Tools for Cylinder Head Service


Step-by-Step Cylinder Head Removal and Installation


Step 1: Preparing for Cylinder Head Removal


Step 2: Cylinder Head Removal Procedure


Step 3: Cylinder Head Inspection and Cleaning


Valve and Seat Service for Cummins ISM, ISMe, and QSM11


Step 1: Removing Valves and Springs


Step 2: Reconditioning Valves and Seats


Step 3: Installing Valves and Springs


Cylinder Head Installation Procedures


Step 1: Preparing for Cylinder Head Installation


Step 2: Cylinder Head Bolt Tightening Procedure


Step 3: Final System Checks


Final Notes on Cylinder Head Maintenance for Cummins ISM, ISMe, and QSM11


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Cylinder Head Maintenance for Cummins ISM, ISMe, and QSM11

Cylinder Block Service for Cummins ISM, ISMe, and QSM11

February 26, 2025

Cylinder Block Inspection and Repair


Safety and Preparation Before Cylinder Block Service


Personal Protective Equipment (PPE)


Work Area and Tool Preparation


Essential Tools for Cylinder Block Inspection and Repair


Step-by-Step Cylinder Block Inspection and Repair Procedures


Step 1: Visual Inspection of the Cylinder Block


Step 2: Measuring Cylinder Bore Wear


Step 3: Deck Surface Inspection and Flatness Check


Step 4: Cylinder Honing and Liner Replacement


Main Bearing and Crankshaft Service


Step 1: Inspecting the Main Bearings


Step 2: Crankshaft Removal and Inspection


Step 3: Installing New Main Bearings and Reassembling the Crankshaft


Final Checks and Reassembly


Final Notes on Cylinder Block and Crankshaft Service


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Cylinder Block Service for Cummins ISM, ISMe, and QSM11

Complete Engine Maintenance for Cummins ISM, ISMe, and QSM11

February 26, 2025

Engine Removal and Installation Procedures


Parts Catalogs


Safety and Preparation Before Engine Removal


Personal Protective Equipment (PPE)


Work Area Preparation


Step-by-Step Engine Removal Procedures


Step 1: Disconnect the Battery and Electrical Components



Step 2: Drain Fluids and Disconnect the Cooling System



Step 3: Disconnect the Fuel and Air Intake System


Step 4: Unbolt Engine Mounts and Prepare for Lifting


Engine Installation Procedures for Cummins ISM, ISMe, and QSM11


Step 1: Prepare the Engine for Installation


Step 2: Position the Engine in the Chassis


Step 3: Reconnect Fuel, Cooling, and Electrical Systems


Step 4: Perform Initial Startup and System Checks


Final Notes on Engine Removal and Installation for Cummins ISM, ISMe, and QSM11


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Complete Engine Maintenance for Cummins ISM, ISMe, and QSM11

Engine Assembly for Cummins ISM, ISMe, and QSM11

February 26, 2025

Safety and Preparation Before Engine Assembly


Work Area and Tools Preparation


Personal Protective Equipment (PPE)


Step-by-Step Engine Assembly Procedures


Step 1: Preparing the Cylinder Block


Step 2: Crankshaft Installation


Step 3: Piston and Connecting Rod Assembly


Step 4: Camshaft and Timing Gear Installation


Step 5: Cylinder Head Installation


Step 6: Valve Train Assembly


Step 7: Fuel System Installation


Step 9: Final Assembly and Pre-Start Checks


Final Notes on Cummins ISM, ISMe, and QSM11 Engine Assembly


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Engine Assembly for Cummins ISM, ISMe, and QSM11